Plant List

All the right tools for the job


We have recently expanded our colour digital and mono laser print personalisation capabilities with investment in the latest Xerox printing technology. The installation of the new Xerox Versant 4100 and Primelink B9136 machines increases our strong print capacity even further.


“KPM will continue with an ambitious investment programme in print and mailing technology. This will ensure we meet our customers’ needs today, tomorrow, and where needed in the future.”

Marian Lively, Managing Director KPM Group


Polar 93 EM Guilloltine – up to SRA2
Morgana EBA 551 – 6 Guillotine – up to SRA3


2 x Stahl Xfold – Roll / Z / Crossfold / Gate fold / Endorse fold with crease and perf wheels for inline finishing
Morgana Junior Folder
Morgana Major folder
Morgana off line Creaser

Polythene Wrapping

2 x Wrapping lines – Belca and Eclipse for clear film (polythene) wrapping with book feeder

Data Processing

Postal optimisationData processingData cleansingWeb design
Royal Mail bulk discount services, DSA Postal options, Overseas ConsolidationFull data services including
bespoke programming.
3 x full time programmers
Full data cleansing including
Bereavement Screening MPS, PAF, NCOA, TPS, manual data cleaning where required
Web Design services including B2C, internal business systems and services, email marketing
and response analysis

Mono Digital Printing and Personalisation

MachineSheet sizePrintQualitySpeedStationeryExtras
Xerox Primelink B9136A5 to SRA3Simplex/Duplex600 dpiA4 136ppm
A3 68ppm
52gsm to 350gsmHigh-capacity feeding, stacking, and finishing.
Xerox Simplex/Duplex Nuvera 144Min:182x203mm
Simplex/Duplex600 dpiA4 Simplex 8,600/hour
A4 Duplex 4,300/hour
49gsm to 220gsm6 paper input bins with selective paper feeds. Stab stitching unit (Max: 320x470mm) + booklet maker.

Colour Digital Printing & Personalisation

MachineSheet sizePrintStationeryControllerExtras
Xerox Versant 4100 PressMin sheet size 98mm x 146mm, max sheet size 330 x 660mmHigh speed colour Simplex / Duplex52gsm to 400gsmFiery EFI Print ServerHigh-capacity feeding, stacking, and finishing. Halftone Screens for smoother, crisper resolution and improved gradients
Xerox Versant 3100Min sheet size 98 x 146mm, max sheet size 330 x 488mmHigh speed colour Simplex / Duplex 52gsm to 350gsmFiery EFI Print ServerIn-line 3 knife edge booklet-making, stab stitch unit and Optional 6pp A4 Banner Print

Additional Facilities and Services

Litho printingFinishingRegular fulfimentEnvelope supply
Managed litho supply B2/B1 formatsIn-line Scoring/perfing, Die Cutting & creasing, Saddle stitching, Drilling
Standard folds & cross folding, automated tabbing line for self mailers
Daily / weekly / monthly fulfilmentPlain, overprinted or flat sheet conversion

Ink Jetting, Plastic Card Personalisation

MachineSheet sizePrintQualitySpeedStationeryExtras
Astrajet 1000Min: 114x162mm
Max: 630x364mm
Simplex300 dpiUp to
80gsm to 5mm
thick booklets
HP ink available in multiple colours in addition to black
2 x Astrajet 3800Min: 127x76mm
Max: 342x431mm
8 PrintheadsUp to 600 dpiUp to
80gsm to 5mm
thick booklets
As above and with in-line driers
Pebble Thermal Printer (plastic cards)54x85mmSimplex300 dpiUp to 1,000 cards per hour (monochrome)560 micron to 760 micronUp to 4 colours on one side
Zebra ZXP Dual Side Card PrinterCR-80, IDSO
7810 Format
Colour Duplex300 dpiUp to 1,300
Simplex per hour
Card thickness:
10 – 50 mil
(0.25 – 1.27 mm)
Technology cards: contact and
contactless smart cards Specialty
cards: adhesive backed, signature
panel, transparent cards with IR-blocker
2 x Rena Envelope Imager ink jet lines

Machine Enclosing

MachineEnvelope sizeNo of insertsSpeedExtras
Buhrs BB300 solo x 4C6 (114x162mm)
to B4 (250x353mm)
Up to 7Up to
Selective inserting
Camera match up to 3 personalised items, one of which can be the outer envelope. Stream feeder and book feeder
Buhrs BB600DL to C5Up to 6Up to
Camera match up to 2 personalised items, one of which can be the
outer envelope. Stream feeder. High Speed Facility
Full File based enclosing reconciliation system in place for 100% camera read in / read out.
Configuration of cameras allows for : Up to 3 separate hopper match/ inline multi sheet match, fold and nest / Selective enclosing with match.
Book feeder, Multiple stream feeders and Raffle Book match and feed feeder stations.

Envelope Printing

Halm 6” 2 colour offset perfectorThis machine can print most envelope sizes. Production speeds range from 15k per hour face only on C4 to 30k per hour on DL

Hand Enclosing

With our experienced team of up to 30 bench staff we can handle any type of fulfilment project, from standard envelope enclosing with multiple inserts to polybag enclosing and fulfilment into boxes, including blind matching, multiple matching, spot glueing, tabbing and collating.
100% reconciliation with scanned file based enclosing system (on request).


Racked, secure and insured for customer stock
Pick and pack facilities, forklift and reach goods
Goods in transit insurance
Full access to same day /overnight / international courier services and pallet network
Supports all DSA postal carriers