Plant List
Data Processing
| Postal optimisation | Data processing | Data cleansing | Web design |
|---|---|---|---|
| Royal Mail bulk discount services, DSA Postal options, Overseas Consolidation | Full data services including bespoke programming. 3 x full time programmers | Full data cleansing including Bereavement Screening MPS, PAF, NCOA, TPS, manual data cleaning where required | Web Design services including B2C, internal business systems and services, email marketing and response analysis |
Mono Digital Printing and Personalisation
| Machine | Sheet size | Quality | Speed | Stationery | Extras | |
|---|---|---|---|---|---|---|
| Xerox Nuvera 144 | Min:182x203mm Max:320x470mm | Simplex/Duplex | 600 dpi | A4 simplex 8,600/hour. A4 Duplex 4,300/hour | 49gsm to 220gsm6 | 6 paper input bins with selective paper feeds. Stab stitching unit +booklet maker. |
Colour Digital Printing & Personalisation
| Machine | Sheet size | Stationery | Controller | Extras | |
|---|---|---|---|---|---|
| Xerox Versant 80 | 330 x 488mm | Simplex/Duplex | 64gsm to 350gsm | Fiery EFI Print Server | Colour profilingIn-line booklet making Optional 6pp A4 Banner Print |
| Xerox C601 | 330 x 488mm | Simplex/Duplex | 64gsm to 350gsm | Fiery EFI Print Server | Colour profiling In-line booklet making |
Additional Facilities and Services
| Litho printing | Finishing | Regular fulfiment | Envelope supply |
|---|---|---|---|
| Managed litho supply B2/B1 formats | In-line Scoring/perfing, Die Cutting & creasing, Saddle stitching, Drilling Standard folds & cross folding Automated tabbing line for self mailers | Daily / weekly / monthly fulfilment | Plain, overprinted or flat sheet conversion |
Ink Jetting, Plastic Card Personalisation
| Machine | Sheet size | Quality | Speed | Stationery | Extras | |
|---|---|---|---|---|---|---|
| Astrajet 1000 | Min:114x162mm Max:630x364mm | Simplex | 300 dpi | Up to 30,000/hour | 80gsm to 5mm thick booklets | HP ink available in multiple colours in addition to black |
| Astrajet 3800 | Min:127x76mm Max:342x431mm | Up to 600 dpi | Up to 30,000/hour | 80gsm to 5mm thick booklets | As above and with in-line driers | |
| Pebble Thermal Printer (plastic cards) | 54x85mm | Simplex | 300 dpi | Up to 1,000 cards per hour (monochrome) | 560 micron to 760 micron | Up to 4 colours on one side |
| Zebra ZXP Dual Side Card Printer | CR-80, IDSO 7810 Format | Colour Duplex | 300 dpi | Up to 1,300 Simplex per hour (monochrome) | Card thickness: 10 – 50 mil (0.25 – 1.27 mm) | Technology cards: contact and contactless smart cards Specialty cards: adhesive backed, signature panel, transparent cards with IR-blocker |
Machine Enclosing
| Machine | Envelope size | No of inserts | Speed | Extras |
|---|---|---|---|---|
| Buhrs BB300 solo x 2 | C6 (114x162mm) to B4 (250x353mm) | Up to 7 | Up to 7,000/hour | Selective inserting Camera match up to 3 personalised items, one of which can be the outer envelope. Stream feeder and book feeder |
| Pitney Bowes Vitesse | DL to C4 | Up to 7 | Up to 6,000/hour | Selective inserting 7 x intelligent feeders, MB hi capacity bulk feeder, MB multi sheet feeder with single deck accumulater, MB folder, OCR/BC/OMR/2D Ideal for transactional work such as statements and billing |
| Buhrs BB600 | DL to C5 | Up to 6 | Up to 8,000/hour | Camera match up to 2 personalised items, one of which can be the outer envelope. Stream feeder. High Speed Facility |
Envelope Printing
| Machine | Details |
|---|---|
| Halm 6” 2 colour offset perfector | This machine can print most envelope sizes. Production speeds range from 15k per hour face only on C4 to 30k per hour on DL |
Hand Enclosing
| Capacity | Details |
|---|---|
| Up to 100,000 packs per day | With our experienced team of 40 bench staff we can enclose up to 100,000 packs per day. We can handle any type of fulfilment project, from standard envelope enclosing with multiple inserts to polybag enclosing and fulfilment into boxes, including blind matching, multiple matching, spot glueing, tabbing and collating. |
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