Plant List

 Download KPM Plant List (PDF)

Data Processing

Postal optimisation	Data processing	Data cleansing	Web design
Royal Mail bulk discount services, DSA Postal options, Overseas Consolidation	Full data services including bespoke programming. 3 x full time programmers	Full data cleansing including Bereavement Screening MPS, PAF, NCOA, TPS, manual data cleaning where required	Web Design services including B2C, internal business systems and services, email marketing and response analysis

Mono Digital Printing and Personalisation

Machine	Sheet size	Print	Quality	Speed	Stationery	Extras
Xerox Nuvera 144	Min:182x203mm Max:320x470mm	Simplex/Duplex	600 dpi	A4 simplex 8,600/hour. A4 Duplex 4,300/hour	49gsm to 220gsm6	6 paper input bins with selective paper feeds. Stab stitching unit +booklet maker.

Colour Digital Printing & Personalisation

Machine	Sheet size	Print	Stationery	Controller	Extras
Xerox Versant 80	330 x 488mm	Simplex/Duplex	64gsm to 350gsm	Fiery EFI Print Server	Colour profilingIn-line booklet making Optional 6pp A4 Banner Print
Xerox C601	330 x 488mm	Simplex/Duplex	64gsm to 350gsm	Fiery EFI Print Server	Colour profiling In-line booklet making

Additional Facilities and Services

Litho printing	Finishing	Regular fulfiment	Envelope supply
Managed litho supply B2/B1 formats	In-line Scoring/perfing, Die Cutting & creasing, Saddle stitching, Drilling Standard folds & cross folding Automated tabbing line for self mailers	Daily / weekly / monthly fulfilment	Plain, overprinted or flat sheet conversion

Ink Jetting, Plastic Card Personalisation

Machine	Sheet size	Print	Quality	Speed	Stationery	Extras
Astrajet 1000	Min:114x162mm Max:630x364mm	Simplex	300 dpi	Up to 30,000/hour	80gsm to 5mm thick booklets	HP ink available in multiple colours in addition to black
Astrajet 3800	Min:127x76mm Max:342x431mm		Up to 600 dpi	Up to 30,000/hour	80gsm to 5mm thick booklets	As above and with in-line driers
Pebble Thermal Printer (plastic cards)	54x85mm	Simplex	300 dpi	Up to 1,000 cards per hour (monochrome)	560 micron to 760 micron	Up to 4 colours on one side
Zebra ZXP Dual Side Card Printer	CR-80, IDSO 7810 Format	Colour Duplex	300 dpi	Up to 1,300 Simplex per hour (monochrome)	Card thickness: 10 – 50 mil (0.25 – 1.27 mm)	Technology cards: contact and contactless smart cards Specialty cards: adhesive backed, signature panel, transparent cards with IR-blocker

Machine Enclosing

Machine	Envelope size	No of inserts	Speed	Extras
Buhrs BB300 solo x 2	C6 (114x162mm) to B4 (250x353mm)	Up to 7	Up to 7,000/hour	Selective inserting Camera match up to 3 personalised items, one of which can be the outer envelope. Stream feeder and book feeder
Pitney Bowes Vitesse	DL to C4	Up to 7	Up to 6,000/hour	Selective inserting 7 x intelligent feeders, MB hi capacity bulk feeder, MB multi sheet feeder with single deck accumulater, MB folder, OCR/BC/OMR/2D Ideal for transactional work such as statements and billing
Buhrs BB600	DL to C5	Up to 6	Up to 8,000/hour	Camera match up to 2 personalised items, one of which can be the outer envelope. Stream feeder. High Speed Facility

Envelope Printing

Machine	Details
Halm 6” 2 colour offset perfector	This machine can print most envelope sizes. Production speeds range from 15k per hour face only on C4 to 30k per hour on DL

Hand Enclosing

Capacity	Details
Up to 100,000 packs per day	With our experienced team of 40 bench staff we can enclose up to 100,000 packs per day. We can handle any type of fulfilment project, from standard envelope enclosing with multiple inserts to polybag enclosing and fulfilment into boxes, including blind matching, multiple matching, spot glueing, tabbing and collating.